Because it doesn’t really on heat and doesn’t require any physical force, the blade can cut through resin without risking damage to any of the delicate features attached to supports. With our ultrasonic cutting solutions, fleece materials for covers or upholstery can be cut and sealed fast and precisely.

The process can safely and effectively create shapes out of high-quality single crystal materials that are often necessary but difficult to generate during normal crystal growth. Magnetostrictive transducer This consists of a cylinder of ferromagnetic material such as steel inside a coil of wire. It is important to note that ultrasonic machining technology is based on power ultrasonic technology and is a physical removal process that does not alter material properties.

Your trusty side cutters can perform the support removal and get results that are almost as good in most cases. The smallest details matter in the manufacturing of products for medical devices or the pharma industry. These high contact stresses are achieved by the small contact area between the slurry's particles and the work piece's surface. Ultrasonic machining is able to produce high-tolerance parts because there is no distortion of the worked material.

Metal materials that are difficult to machine, including titanium alloys, high-temperature alloys, high-strength steels, and other metals with high toughness, require solving the problem of tool adhesion, reducing cutting temperature, and slowing down tool wear.In terms of energy transmission mode, ultrasonic machining can be divided into wired energy transmission ultrasonic machining and wireless energy transmission ultrasonic machining. The former is often used in low-speed machining without rotating motion or using brushes, while the latter is generally used in rotary ultrasonic machining.

In fact, PWRpack’s ultrasonic cutter is present in most commercial kitchens and food processing plants. CtrlAX is a compact handheld ultrasonic cutter capable of oscillating its blade at 40,000 vibrations a second. Additionally, ultrasonic machining is capable of manufacturing fragile materials such as glass and non-conductive metals that can not be machined by alternative methods such as electrical discharge machining and electrochemical machining.

The frequency resolution and accuracy of the ultrasonic controller and the system’s response speed are critical parameters in this process. The Sonic Saber is one of those products that you have to try for yourself to understand the appeal. Materials such as glass, ceramics (alumina, zirconia, silicon carbide, and silicon nitride), ceramic-based materials, glass ceramics, and other materials with high hardness and brittleness are considered hard brittle materials.

Instead of using an abrasive slurry to remove material, the surface of the tool is impregnated with diamonds that grind down the surface of the part.The core of these algorithms is to identify the state during the machining process, ensuring the robustness of the machining process.